Automotive Black Technology Chapter 1534: ：Set your sights internationally!

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Zhuhe Machinery Co., Ltd., a private enterprise formerly known as the state-owned Zhuhe No. 1 Machinery Factory, is one of the first companies to order a complete set of micro industrial processing solutions from Zhengxin.

The main reason why I paid for Zhengxin's Weizu, a processed product that has not yet been tested by the market, is because the procurement and supply department of Zhuhe Machinery was really fed up with the after-sales service of Yingguo Clerk Company.

The company's current main business is oil downhole products, such as overshot drill bits and other oil tools. However, as the oil industry has cooled down in recent years, the number of new oil fields has dropped sharply, and the company is also actively expanding other businesses.

After all, the company has a factory area of ​​more than 80,000 square meters and more than a thousand skilled workers to support.

In order to ensure the survival of the factory, Zhuhe Company has also done some international OEM work in the past two years.

As for OEM, you never know what kind of customers will come and what kind of needs they have.

It is because of this that the company spent huge sums of money to purchase a batch of IK series CNC machine tools and machining centers from Clerk Company the year before last.

There are a total of 18 machine tools in this batch, covering various aspects such as turning, boring and milling, as well as surface fine grinding and wire cutting.

At the time of purchase, the total value of these machine tools was twenty-four million. But after two years of use, the cost of tool wear, software upgrades, technical support, replacement of damaged parts... one by one, the cost actually exceeded 6 million!

This cost made Liu Yunhe, the general manager of Zhuhe Company, feel that... he might not be able to afford it!

It’s too expensive!

Take the tool magazine as an example. The IK turning machining center has a tool magazine with forty-five tools. If one of them breaks, the entire small unit must be replaced with fifteen tools. This **** set costs more than 10,000 yuan!

Not to mention the frequent system updates of the IK series.

If you don’t update, people will tell you that the fault caused by you not updating will not be repaired. Update, with 18 machine tools, that’s another hundreds of thousands.

In more than two years, it has been updated four times!

What’s more annoying is that after every update, the technician below will definitely report with a grimace that some functions of the machine tool have been blocked and locked.

It can be said that none of these eighteen machine tools are inoperable - without them, some parts that require high precision cannot be processed.

However, the value created by these eighteen machine tools for Zhuhe Company in the past two years is really limited - the profits from the parts processed by these machine tools are not enough to cover the maintenance and upgrade expenses.

So this time I visited Zhengxin’s industrial base and learned that Zhengxin’s micro-series machine tools were off the production line. Liu Yunhe immediately made a decision: sell the eighteen IK units in the factory second-hand! No **** need for high or low!

The first production area of ​​Zhuhe Company.

Sixteen machine tools of different models have been assembled, and workers are being trained on their operation under the guidance of the Zhengxin technical team.

What is currently going on is the operation training of the five-axis machining center.

Seeing the pure black machine tool that looked like it had been electroplated, processing a complex structural piece randomly set up by a group of Zhengxin technical teams amidst the rhythmic buzzing sound, the surrounding workers were filled with admiration.

Liu Yunhe, the general manager of Zhuhe Company, burst into tears when he saw the tool library settings of the five-axis machining center.

"Mahler Gobi! IK has tricked me for more than two years!"

IK's machining center tool magazines are all precision tool heads and do not have related supporting rough machining equipment. This doesn’t seem like much, but it’s something that can’t be fooled anymore.

For example, the manufacturing of oil downhole drill bits involves a huge amount of work in processing japonica rice, but 70% of the overall processing program is rough machining.

But according to the IK tool magazine settings, all processing must use a set of tool heads. Doing rough work with precision cutter heads will cause huge wear and tear, and the probability of tool breakage is unimaginable.

But now, I saw that the Zhengxin Micro Machining Center is equipped with a special grooving machine based on 5 automatic grinding machines. It is used for rough cutting of carbide drills with a diameter of 1200 mm and rough machining of a groove length of 500 mm. Grooving and loading and unloading can be run without any obstacles. When the whole process only takes 80 seconds, Liu Yunhe finally knows how big he used to be!

Reducing costs can also greatly extend the accuracy life of the tool magazine. This is the correct way to open the machining center!

Not only that, for products involving complex contours, in order to improve the efficiency of tool use, the micro-machining center is also equipped with corresponding precision contour processing machines.

For example, the grinding spindle uses double grinding wheels.

This profile machining system, which exists independently of the tool library, adopts a dual-spindle design and can be quickly lifted and lowered vertically. The grinding wheel group adopts a diameter of 350 and a rotation speed of 3000 rpm to achieve high-speed grinding. The width of the grinding wheel is only a few millimeters and is completely designed for contour processing. After the rough grinding is completed, the fine grinding wheel is quickly in place, and high-speed machining of the precision drill profile can be completed in one clamping.

Rough grinding uses a larger electroplated diamond grinding wheel, which can complete large margin removal work. The rest of the fine grinding is done by smaller resin diamond grinding wheels. For many specific contours, no tool is even needed!

With this account alone, Liu Yunhe could not imagine how much money he would save.

Seeing Liu Yunhe burst into tears, the company's vice president, Liu Yunhe's younger brother Liu Yunfeng, patted him on the shoulder.

"Brother, with this set of machine tools, our factory will not have to worry about taking on big jobs and fine jobs in the future! Didn't we push an order for Henan last month because we were afraid that the machine tools would not wear out? I am now Just contact the Party A and see if we can get the order back!"

Liu Yunhe wiped his tears and looked at his inexperienced brother: "Nothing! Damn it, I have such awesome equipment now, why do I still need to pick up that piece of mosquito meat?"

"What about that? Brother, what are you going to do?"

Faced with his younger brother's inquiry, Liu Yunhe directly called the marketing manager beside him: "Go, contact several other machinery factories, and let's apply to the district to hold a machinery manufacturing industry exhibition! Damn it! , if you do it, make it bigger. Now that we have the ability, of course we have to do things that we didn’t dare to do before or couldn’t do before!”

……

Without exception.

Immediately after receiving the Zhengxin micro machine tool, an inflated mentality spread among the Zhengxin user group.

After seeing the excellent performance of the Weiju series machine tools, all companies have realized that this set of products will bring them lower processing costs and greater production capacity.

Zhuhe Company, Fuzhou Tianyu Machinery, Jinmen Zhiyuan Company, Mujiang Northern Group...

Driven by interests, these people at the top of the domestic processing field have unanimously set their sights on the international market!